4 Handy Tips To Increase The Efficiency Of A Heat Exchanger

As a consequence of the ever-increasing locus on enhancing the quality of heat exchangers and optimizing productivity, energy-driven enterprises are uncovering techniques to accomplish these goals while lessening their product use and reducing expenses wherever feasible.

Here are a few workable ways to boost the performance of a Heat Exchanger and preserve system efficiency:

Regular Cleaning:  Online cleaning support prevents fouling and flaking of the device without needing to switch off the machine and interrupt processing. You could either use the technique as a stand-alone solution for heat exchangers or in combination with a chemical treatment to counteract efficiency drop and also to prolong the tube's service life.

Apart from above, offline cleaning, aka pigging, is another incredible way to boost the efficiency and life of heat exchangers. This technique employs a bullet-like machine that is positioned in each tube and then pushed downwards with the help of high-air pressure to aid cleaning. 

When used periodically, both the above-mentioned methods are instrumental in bringing out the desired results in terms of system performance.

Maintenance:  The best means to heighten the heat exchanger's effectiveness and improve output is to perform regular maintenance practices— they will help prevent fouling, blockages, and leakage issues. The lack of regular preservation routine often reflects into the lowered heat transfer, elevated energy costs, cross-contamination of liquids, and corrosion problems with the equipment. So, invest in timely maintenance to experience seamless operations. 

Manually cleaning Plate Heat Exchanger: Manual cleaning requires you to adhere to the manufacturer company's guidelines. The cleaning of the plates is favored without segregating them from the frame, so it is imperative to assure the availability of sufficient space to manage manual clean-up operations.

The next step is to use an appropriate cleaning agent to remove any accrued grime and debris and then wash it thoroughly with a fine bristle brush and pressurized water. However, do not use metal pads or hard brushes as they can tear the Heat Exchanger's plates or displace them. 

Eliminate The Fouling: The speed of the working fluid strongly influences the performance of heat exchangers, so it is advised to enhance the discharge rate periodically. The extended turbulence works to impede fouling possibilities that could otherwise affect the performance of the Heat Exchanger and hinder the fluid flow.

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